Asia's leading fresh food supply chain: Lotte Foods applies HACCP quality control standards and global food safety risk management standards.
1. EPC Construction Scope Meeting Lotte Global Standards
The project uses B1 fireproof PIR panel, T-Light sliding door system with interlock link with PVC quick rolling door in the buffer room receiving beef imported from the US and Australia.
3. Refrigeration Load Testing Log & Handover Acceptance
The commissioning and technical acceptance protocol was strictly executed across 4 phases adhering to ASHRAE and TCVN 6739:2015 standards under independent investor supervision:
- Phase 1 - Pressure Tightness & Strength Testing: All liquid refrigerant piping and suction lines were pressurized with dry nitrogen gas at 24.5 bar continuously for 24 hours. Pressure drop recorded via digital precision gauges after ambient temperature compensation was 0.00 bar (100% absolute hermetic sealing).
- Phase 2 - Deep Vacuum Dehydration & Moisture Evacuation: Utilizing specialized industrial two-stage high-capacity vacuum pumps, system pressure was drawn down below 450 microns (0.6 mbar) and held for 12 hours to completely vaporize and evacuate residual internal moisture.
- Phase 3 - Refrigerant Charging & No-Load Dry Run: Charging certified genuine virgin refrigerant, initiating screw compressor stages sequentially, verifying motor rotation, starting current, mechanical vibration levels, and calibrating dual high/low safety pressure relief switches.
- Phase 4 - 72-Hour Continuous Full-Load Commissioning: Product staging loaded in progressive 30% capacity increments to avoid thermal shock. The IoT temperature monitoring system recorded the pulldown curve from +28°C to target deep-freeze setpoints within 8 hours, with room-wide spatial temperature deviation strictly constrained within ±0.5°C.
4. Economic Efficiency & Return on Investment (ROI) Analysis
An engineered cold storage facility designed to international standards not only preserves product freshness but delivers substantial financial returns over its 20-year operational lifecycle:
- Direct 20% - 25% Reduction in Monthly Power Bills: Premium insulation with high-density 42 kg/m³ PU Camlock panels, paired with high-efficiency Inox 304 evaporative condensers and VFD compressor inverter controls, saving 25,000 to 60,000 kWh per month compared to conventional legacy installations.
- Mitigating 99.9% Product Spoilage Risk: Eliminating temperature fluctuations and cold burn on product surfaces, achieving a 100% export grade-A qualification rate.
- Rapid Capital Payback Period: Substantially reduced utility bills and reliable industrial-grade components virtually eliminate unplanned downtime, shortening overall investment payback to just 2.5 to 3 years.
5. Operational Safety Guidelines for Plant Engineering Teams
Following handover, Tan Long conducted on-site technology transfer and operational training for the plant engineering team:
- Daily: Inspect compressor lubrication oil levels via sight glass, logging suction pressure, discharge pressure, and refrigerant discharge temperature.
- Weekly inspection of door seal tightness on sliding cold room doors and photoelectric sensor cleaning on PVC high-speed roll-up doors.
- Monthly: Flush sediments from evaporative condenser water sumps and verify supply phase voltages at the electrical control panel.
- Execute routine preventive maintenance according to Tan Long's NH3 screw compressor maintenance procedures.
Technical FAQs on the Project Lotte Foods
1. Does the Lotte Foods chilled prep area incorporate cleanroom air filtration systems?
Yes, the entire buffer room is provided with positive pressure fresh air through a microbiological dust filter and a UV light to sterilize the air.
