2. Continuous Foam Injection with Eco-Friendly Cyclopentane Blowing Agent
The outstanding technical highlight at Tan Long factory phase 2 is the comprehensive conversion to the new generation Cyclopentane insulation foam to completely replace the old HCFC/HFC compounds:
- ODP index = 0 (Ozone Depletion Potential): Does not destroy the ozone layer at all, strictly meets the Montreal and Kyoto protocols on global environmental protection.
- GWP index < 5 (Global Warming Potential): Minimize the greenhouse effect, helping cold storage projects using Tan Long panels easily achieve LEED, LOTUS and EDGE green project certifications.
- Uniform closed cell structure (Closed Cell Content > 95%): Ensures the thermal conductivity of PIR foam is super low λ ≤ 0.020 W/(m·K), maintaining permanent insulation for over 30 years without loss over time.
3. Cold Chain Equipment Supply Capacity of Duc Hoa 1 Complex
| Product Category | Production Capacity / Year | Technical Standards Meet Standards | Key Features & Engineering Highlights |
|---|---|---|---|
| PU / PIR Cold Storage Panel | 1,500,000 m² / year | QCVN 06:2022/BXD, ASTM E84 Class A, ISO 9001:2015 | Thickness 50mm - 200mm, Bluescope Colorbond antibacterial galvanized steel |
| Evaporative Condensers Inox 304 | 500 condenser clusters / year | ASME Section VIII, TCVN 6153 on pressure vessels | Seamless U-shaped 304 stainless steel pipe, rust-free lifespan of over 20 years |
| IQF Quick Freezing Conveyors | 80 - 120 lines/year | HACCP, FDA, CE Machinery Directive | Monolithic 304 stainless steel casing, heavy-duty Ashworth/Intralox conveyor mesh |
| Cold Room Doors & T-Light airtight sliding doors | 3,000 sets of industrial doors / year | Clean room standards GMP, EN 13241-1 | Heating resistor with cast aluminum frame, safety lock to prevent people from being trapped inside |
4. Cost Optimization & Accelerated Schedules for Turnkey EPC Clients
Thanks to 100% proactive production of insulation panels and mechanical condenser manufacturing at Duc Hoa 1 factory, Tan Long brings direct competitive benefits to investors building cold storage:
Save 12 - 18% Investment Costs
Completely eliminate intermediary distribution layers and transportation costs for importing foreign panels. Tan Long provides direct prices from factories to Projects, along with the most optimal full cold storage price quotes packages.
Shorten Delivery Time by 50%
Processing and delivery time for large projects only takes 7 - 10 days instead of having to wait 6 - 8 weeks when ordering imported goods. Supply capacity to meet super-large-scale projects of over 100,000 m² panels at the same time.
1. Phase 2 Manufacturing Capacity & High-Speed Continuous Lines
- Factory area: More than 15,000 m² including continuous PU/PIR panel molding workshop, mechanical workshop for manufacturing IQF conveyor belt and 304 stainless steel evaporative condenser.
- Continuous pressing line with European technology: 48 meter long high pressure pressing line with 4-component PIR foam mixing station meeting international fireproof standards. Production capacity reaches 3,000 m² of finished panels per day.
- Quality mechanical testing center: Equipped with a mechanical tensile and compression testing machine, a laser K-factor thermal conductivity coefficient meter and a corrosive salt mist chamber testing room.
